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HILLSEAL 弹簧蓄能密封圈

一、 弹簧蓄能密封圈简介

弹簧蓄能聚四氟乙烯密封件是一种U型聚四氟乙烯内装配特殊弹簧的高性能密封件。由适当的弹簧力加上系统流体压力,将其密封工作唇顶出而轻轻压住被密封的面,以产生非常优异的密封效果。其密封工作唇有最佳的短而厚的特点,从而降低了摩擦和延长了寿命。

聚四氟乙烯是一种耐化学性优异,耐热性良好的密封材料,可应用于绝大多数的化学流体、溶剂、以及液压油、润滑油,其压缩形变很小故可长期发挥密封性能。

使用温度范围可由冷媒至300℃,压力由真空至超高压力700kg/cm2 (约70MPa),移动速度高达20m/s。弹簧可因应不同的使用环境,选用不锈钢、 耐蚀合金等,故可应用于各种高温腐蚀流体的场合。

润狮公司可以制作外径1.5mm到1.5m的弹簧圈,并且现有客户正在使用1.5mm的弹簧圈。

二、主要应用

典型应用如下:

☆ 装卸料臂旋转接头用轴向密封件

☆ 喷漆阀件或其它喷漆系统用密封件

☆ 真空泵用密封件

☆ 饮料、水、啤酒、装置设备(如装置阀)及食品工业用密封件

☆ 油压缸杆密封件是最佳取代品,特别适用于高压、高侧向负荷、高速、低摩擦、回转偏摆大的应用场合

☆ 石化、设备之动静态应用密封件

☆ 汽车、航空工业用密封件(低磨擦、寿命长)

☆ 其它工业设备或压力容器用密封件

三、弹簧蓄能密封圈优点

☆ 密封性能不受起动时润滑不足的影响

☆ 有效减少磨耗与摩擦阻力

☆ 通过不同的密封材料与弹簧搭配,可展现不同的密封力以适应各种应用需求

☆ 采用专用CNC加工机械制成,无模具费用-特别适合少量多样的密封圈

☆ 耐化学腐蚀与耐热能力远比常用的橡胶密封圈优异,尺寸稳定,没有体积变形或收缩所产生的密封性能劣化问题

☆ 结构精巧,可安装于标准的O形圈沟槽

☆ 大幅度提高密封能力与使用寿命

☆ 密封圈凹槽内可填充抗污染材料

☆ 因密封材料为PTFE(聚四氟乙烯),非常洁净,不会污染制程

☆ 磨擦系数极低,没有滞滑效应

☆ 起动摩擦阻力小,即使停机时间长或间歇性运转,均能保持低起动力性能

四、弹簧蓄能密封圈的款式

弹簧蓄能密封圈可依动静态或内外压力等各种应用场合,选用V型或H型的弹簧形式及密封唇设计,因而展现不同的密封力及可压缩变形量(如图示)。

 V型弹簧/悬臂弹簧

 H型弹簧/螺旋弹簧

弹簧力的大小会影响弹簧蓄能密封圈的密封性能、摩擦及磨耗行为;而弹簧的可压缩性决定了弹簧蓄能密封圈对于密封唇磨耗及密封沟槽尺寸公差变异的补偿能力。

V型弹簧蓄能密封圈特性

☆ V型弹簧蓄能聚四氟乙烯密封件用于静密封和往复动密封的场合

☆ 动密封唇厚度增大,使它具有较长的使用寿命

☆ 这种密封的结构减少了动密封表面上的接触面积,从而降低了摩擦力

☆ 耐温度范围:-150℃至260℃

☆ 标准型适用压力由真空至210㎏/cm²,而加装特殊形状背托环则可耐至700㎏/ cm²

应用场合

☆ 往复式机构的轴与活塞密封

☆ 回转轴密封,速度可达4M/s

☆ 静态密封时,密封沟槽可容许较大的公差与对心不良

☆ 面密封适于内压或外压的应用环境

☆ 动态密封适用温度可达260℃

H型弹蓄能动密封圈特性

☆ 弹簧常数高,适合中、高负载应用

☆ 每一圈涡卷弹簧受力平均

☆ 可取代标准的英制O型圈,不需修改沟槽尺寸

☆ 不锈钢弹簧,也可选用耐腐蚀合金

☆ 耐温度范围: -150℃至300℃

☆ 标准型适用压力由真空至210㎏/cm², 而加装特殊形状背托环则可耐至700㎏/ cm²。

☆ 不适用于公差较大与对心不良的密封沟槽

应用场合

☆ 静态下的轴与活塞密封

☆ 慢速的动态密封场合,速度低于3 mpm

☆ 内、外压用面的密封

☆ 真空与冷媒的密封

密封材料的选择

编号

材质

颜色

温度

耐磨度

主要应用

1

纯铁氟龙

-200290

1

静态、真空、冷煤、慢速动密封或轻载场合。

2

碳精填料铁氟龙

-200290

8

中负载油压组件、空压、乳化油、海水

3

铜填料铁氟龙

绿

-200290

3

中高负载油压组件、高侧负载

4

超高分子量PE

半透明

-20080

10

优异的耐磨性和磨蚀性

5

碳纤填料铁氟龙

-260310

8

特别适用于水,用于慢速、中速的往复或满速旋转

弹簧材质

编号

材质

应用

1

300系不锈钢

一般用途,为弹簧标准材质。对大多数流体通用。

2

耐蚀合金 C-276

高温、高腐蚀性流体适用

3

填充硅胶的300系不锈钢

使污染物不污染弹簧空腔,消除了无庸容积且可清洗

安装方法-安装于开放型密封沟槽

活塞用密封件安装于开放型沟槽,密封唇面向安装方向时,前置倒角尺寸如上表所示,所有锐角须倒圆角 R =0.5mm。

活塞用密封件安装于开放型沟槽,密封唇背向安装方向时,前置倒角尺寸如上表所示,所有锐角须倒圆角 R=1.0mm。

轴用密封件安装于开放型沟槽,密封唇面向安装方向时,前置倒角尺寸如上表所示,所有锐角须倒圆角 R= 0.5mm。

轴用密封件安装于开放型 沟槽,密封唇背向安装方向时,前置倒角尺寸如上 表所示,所有锐角须倒圆角 R= 1.0mm。 

安装方法-安装于嵌入型密封沟槽

活塞杆

活塞

Spring actuator ring

.Introduction to the spring actuator ring

PTFE seals spring actuator is assembled within a U-PTFE seals special spring performance. With the appropriate spring force by the fluid pressure system, to the top of the sealing lip and gently press and hold the sealed surface to produce a very good sealing effect. The sealing lip has the best characteristics of a short, thick, thus reducing friction and longer life.

PTFE is an excellent chemical resistance, heat resistance and good sealing material that can be applied to the vast majority of chemical fluids, solvents, and hydraulic oil, lubricating oil, the compression set is small so it can be long-term sealing performance of play .

Refrigerant temperature range can be used to 300 , pressure from vacuum to high pressure 700kg/cm2 (about 70MPa), moving at speeds up to 20m / s. Spring can be used for different environments, made of stainless steel, corrosion resistant alloys, it can be used in a variety of high temperature corrosion fluid situations.

1.5mm diameter can be made to the 1.5m of the coil by Run Lion, and existing customers are using the 1.5mm spring ring.

Second, the main application

Typical applications are as follows:

 loading and unloading arm rotary joint seals with axial

 spray paint or other paint system valves seals

 vacuum seals

 drinks, water, beer, installations and equipment (such as the device valve) and the food industry seals

 hydraulic cylinder rod seal is the best substitute, especially for high-pressure, high lateral loads, high speed, low friction, rotary applications where a large deflection

 petrochemical, equipment, application of static and dynamic seals

 automotive, aerospace industrial seals (low friction, long life)

 other industrial equipment or pressure vessel seals

Third, the spring actuator ring advantages

 sealing performance without the impact of lack of lubrication at start

 effectively reduce the wear and friction

  by different sealing materials and spring mix, can show different sealing force to suit all application requirements

  made using special CNC processing machines, no mold costs - especially for a small variety of ring

  chemical corrosion and heat resistance than the commonly used rubber ring excellent dimensional stability, no distortion or contraction of the volume generated by the sealing performance deterioration problem

   compact structure, can be installed in a standard O-ring groove

   substantial increase in capacity and service life of seals

   ring groove can be filled with anti-pollution materials

    by sealing material for the PTFE (polytetrafluoroethylene), very clean, does not pollute the process

    low coefficient of friction, no hysteresis effect slip

    start small frictional resistance, even if down a long time or intermittent operation, able to maintain a low power performance from

Fourth, the spring actuator ring style

      Spring actuated seals or external pressure, static and dynamic variety of applications, the choice of V-or H-form and the spring lip seal design, which show the sealing force and the compressibility of the different deformation (as shown).

V-spring / cantilever spring

H-spring / coil spring

The size will affect the spring force spring actuator ring seal properties, friction and wear behavior; the spring determines the compressibility of the spring actuator ring for the seal lip and seal groove wear ability to compensate variation of dimensional tolerances.

V-spring actuator ring features

 V-type spring actuator for static seals PTFE seals and reciprocating seals occasions

 dynamic sealing lip thickness increases, giving it a longer life

 This structure reduces the seal dynamic sealing surface contact area, thereby reducing the friction

 resistance temperature range: -150  to 260

 standard applies to pressure from vacuum to 210 kg / cm ², and the installation of special ring shape may be resistant to care back to 700 kg / cm ²

Applications

 body axis reciprocating piston seal

 back to the shaft seal, speeds of up to 4M / s

 static seal, seals may allow greater tolerance with the unscrupulous

 face seal for internal pressure or external pressure application environment

 dynamic seals for temperatures up to 260

H-spring actuator ring features

 spring constant high, suitable for medium and high load applications

 scroll every lap average spring force

 can replace the standard British O-ring groove size without modifying the

 stainless steel spring, corrosion-resistant alloys can also be used

 resistance temperature range: -150  to 300

 standard applies to pressure from vacuum to 210 kg / cm ², and the installation of special ring shape may be resistant to care back to 700 kg / cm ².

 tolerance does not apply to larger and poor seals on the heart

Applications

 static seals under the shaft and piston

 slow dynamic seal where the speed is lower than 3 mpm

 internal and external pressure with the surface of the seal

 vacuum seal with the refrigerant

The choice of sealing materials

Spring Material

Installation - Installation on the open seals

Piston seals installed in open trench, install the seal lip facing direction, the front chamfer dimensions as shown above, all acute angle must rounding R = 0.5mm.

Piston seals installed in open trench, install the seal lip facing direction, the front chamfer dimensions as shown above, all acute angle must rounding R = 0.5mm.

Shaft seals installed in open trench, install the seal lip facing direction, the front chamfer dimensions as shown above, all acute angle must rounding R = 0.5mm.

Shaft seals installed in open trench, install the seal lip back direction, the front chamfer dimensions as shown above, all acute angle must rounding R = 1.0mm.

Installation - Installation of the embedded-type seals

Piston rod

Piston


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